Branson 8400 Ultrasonic Welder Manual

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Discover everything Scribd has to offer, including books and audiobooks from major publishers.Browse Books Site Directory Site Language: English Change Language English Change Language. Branson Model 8200-8400-8600-8700 Instruction ManualWe Are Proud To Provide Service To The Metalworking, Chip Making and Fabricating Machine Tool Manual Needs. We Have Collected These Manuals Over Many Years And Continue To Look For More Every Day. Our Customers Have Been Pleased With Our Manuals, Schematics, Parts List, Service Manuals, Maintenance Manuals, Instructions Manuals And Brochures. They Are Filled With Invaluable Information, Sometimes Not Even Available Direct From The Manufacturer. We Are Often The Last Resort. We Take Pride In This Fact. We Are Here To Fulfill Your Industrial Machinery Manual Needs Today.Buyer relieves Industrial Manuals, of any and all claims stemming from use of our services, manuals, brochures, schematics, and Parts list. By purchasing from Industrial Manuals you agree to these terms. Buyer is responsible to contact the original manufacturer for any and all safety information. Buyer is responsible to contact O.S.H.A for all Compliances. All efforts are made to honor those materials protected under copyright. If at any time any such material is mistakenly copied and forwarded to a prospective client, the client agrees to return any and all copies to Industrial Manuals, not to produce any further copies of such material and to inform Industrial Manuals of the alleged or potential copyright infringement. Rarley does this happen that you will receive a copyrighted item. By use of our service, all users of this service agree not to copy or reproduce in any manner any of the material received from Industrial Manuals, not to rent, sell or distribute any of the material, in any way, shape, or form. Operation Manual. A This Manual Covers: I.M. http://flickinger.fr/briggs-and-stratton-12-hp-manual.xml

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Inventory B-211A Principle Of Operation Principal Components Preparation For Use Operation Applications Fixturing Welding Insertion Staking Degating Troubleshooting Ultrasonic Welding Characteristics of Thermoplastics Compatibility Of Thermoplastics Booster Horns Accessories Specifications This Manual IsA 30 pages. Note:A We Also have a BransonA Maintenance Manual Sold Separately. Used: GoodPlease try again.Please try again.Parts, Maintenance, Schematics. System Protection Monitor (SPM) Parts Location Drawing and Schematic 4-24 System Protection Monitor (SPM) Parts List E. Model 519 Programmer Specifications Operating Characteristics Automated Systems. 4-28 Model 519 Programmer Module Parts Drawing and Schematic Model 519 Programmer Module Parts List Universal Line Filter Assembly Accessory Board Protection Indicator Module (Option) Optional Accessories Lower Limit and Pretrigger Switch Kit Upper Limit Switch Kit J3 Power Control Converter Protection Kit A480 Welding Systems Analyzer A410 Wattmeter A310 Transistor Tester LP Cylinder Kit Cooling Kit Panel Guard Kit Calling the Local Branson Representative Calling Branson, ORDERING REPLACEMENT PARTS This Manual Is 100 pages. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Register a free business account If you are a seller for this product, would you like to suggest updates through seller support ? Amazon calculates a product’s star ratings based on a machine learned model instead of a raw data average. The model takes into account factors including the age of a rating, whether the ratings are from verified purchasers, and factors that establish reviewer trustworthiness. Please try again later. Used: GoodPlease try again.Please try again.Operation Manual. This Manual Covers: I.M. http://www.tour-du-monde-autostop.fr/upload/briggs-and-stratton-12_5-hp-engine-repair-manual.xml

Inventory B-211A Principle Of Operation Principal Components Preparation For Use Operation Applications Fixturing Welding Insertion Staking Degating Troubleshooting Ultrasonic Welding Characteristics of Thermoplastics Compatibility Of Thermoplastics Booster Horns Accessories Specifications This Manual Is 30 pages. Note: We Also have a Branson Maintenance Manual Sold Separately. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Register a free business account If you are a seller for this product, would you like to suggest updates through seller support ? Amazon calculates a product’s star ratings based on a machine learned model instead of a raw data average. The model takes into account factors including the age of a rating, whether the ratings are from verified purchasers, and factors that establish reviewer trustworthiness. Change to lower ratio booster to reduce amplitude. Digitally reduce the amplitude . Use Amplitude Profiling. Reduce down speed. Change to lower gain horn if lowest booster is already in use. Absolute distance too high. Recalibrate absolute distance and adjust. Insufficient energy into the part. Insufficient weld time. Insufficient amplitude. Use higher ratio booster to increase amplitude, if horn allows. Change to higher gain horn if highest booster is already in use. Energy loss into fixture. If fixture is urethane, change fixture to rigid material such as aluminum, stainless steel. Evaluate part fit in fixture. Presence of mold release. Eliminate use or clean parts after molding. Increase absolute distance. Moisture absorption by hygroscopic material. Warped part(s). Check part dimensions and flatness Check molding conditions. Use higher trigger pressure. Non-uniform horn face amplitude. Have horn tested (and modified if needed) to establish uniformity. Lack of parallelism between horn, fixture and part. Insufficient support in the fixture. http://www.bouwdata.net/evenement/02-pt-cruiser-manual-transmission-problems

Shim fixture where necessary, or level adjustable plate. Check part fit with horn using carbon paper. Improve support in critical areas. Change to a rigid fixture. If large sections of urethane are deflecting, add rigid backup Non-uniform weld around the joint Correct mold to ensure uniform energy director height. Check molding conditions. Wall flexure. Add internal ribs to part. Increase wall thickness. Modify fixture to prevent outward flexure. Knock-out pin location in joint area. Move knock-out pin location from joint area. Make sure knock-out pin marks are flush with surface. Improper alignment. Check for part shifting during welding. Check alignment features in mating parts. Non-uniform horn. Raise compressor output pressure. Add surge tank with a check valve. Check air supply line capacity vs.Filler content too high. Reduce percentage of filler. Check molding conditions. Change type of filler, i.e., short- to long-glass fibers. Check molding conditions. Check mold design. Incorrect joint design. Redesign joint, check with Branson applications engineering. Improve part dimensions. Improve part tolerances. Check molding conditions and improve. Incompatible materials or resin grades or lots. Check Branson Technical. Reduce weld time. Cool horn with ambient or refrigerated air. Check coupling between horn and booster. Visually check for cracked horn. If horn is titanium, change to chrome-plated aluminum. Check part dimensions. Check fit of horn to part in fixture. Use polyethylene film between horn and part. Relieve horn. Use recessed lettering where possible. Aluminum oxide (from horn). Use polyethylene film between horn and part. Overwelding: control mode (time, energy, collapse or absolute distance, peak power, force) too high. Tighten part tolerances. Check molding conditions. Too much energy into the part. Reduce amplitude by changing to a lower gain booster, or utilize Amplitude Profiling. Adjust Dynamic Trigger pressure. http://crieedelaboucherie.com/images/branson-2000-iw-ultrasonic-welder-user-manual.pdf

Investigate the use of alternate frequencies. Adjust Dynamic Triggering pressure. Reduce amplitude. Utilize Amplitude Profiling. Gate location. Check gate placement. Check molding conditions. Change shape of gate. Add stiffening ribs to the part. Increase thickness of material on the underside of the gate area. Thin wall section. Internal parts welding Branson Ultrasonics Corporation Address Weoiosid wkeoijsdon 41 Eagle Road, Danbury, CT 06813-1961 Address Weoiosid wkeoijsdon (203). Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. It has come out of a child seat manufacturer. For welding plastics. Comes with a sound dampening box.It has come out of a manufacturer making car parts. It was built and engineered by Munekata in Japan. - Finished surface of the part is even and smooth without burn. The machine is suitable for welding pressure pipes HDPE, PP for the tran. There are also two manual settings available. - Downloadable internal memory of 4000 welds - USB port allows updating of the welder fir. The electronic system guarantees the continuous repeat of the welding cycles and a. The Delta 500 Trail. Please just ask if you are looking for a hard to find Manual. It would be a pleasure to get your Machine Up and Running Again through this Invaluable Information. This item will be sent to you refurbished like new. It may not have the original color cover as it is a Digitally Enhanced Quality Bound Copy. I’ve collected Vintage Manuals for a few years. I’ve read Parts of these Programming and Operations Manuals. There are So Many Possibilities. Use the information in these manuals for Operations, Operate, Program, Maintenance, Parts Lists, Examinary Training, Motion Picture for Vintage Images, Instructions, Schematics, Wiring Diagrams, Assemblies, Methods and Ideas of Machining. Please View the Following information. Pictures of the Machine Says A Thousand Words. http://swotin.com/wp-content/plugins/formcraft/file-upload/server/content/files/16283da213b53c---Btc-9019urf-manual.pdf

I will search for your specific Needs Continually. I will allow you to return any information that is of No use to you. Machine Obsolescence. Branson 8200-8400 Ultrasonic Plastic Welder. Parts, Maintenance, Schematics. Most Products are Shipped the next day. After Much Consideration, ALL INTERNATIONAL SALES Will Be a Computer Generated.pdf E-Mail. Super high amount of views. 9 sold, 9 available. More Super high amount of views. 9 sold, 9 available. You are the light of the world. We also sell, repair and refurbish all models of Branson Ultrasonic converters, boosters, actuators, power supplies and other parts. We manufacture ultrasonic tooling and horns. In addition, we manufacture custom assembly tooling and equipment for automotive manufacturers, medical device manufacturers, food processing industry, and sporting goods manufacturers to name a few. From power supply, converter, booster and actuator repairs to complete refurbishment of your equipment. In this case, it is a defective horn. If the part is “over welded” (e.g. excessive weld depth) a decrease in the same parameters, or a diagnostic display of the weld amplitude, may be neededIt offers many advantages, including process reliability and repeatability, lower energy usage than other joining techniques, material savings (because there is no need for consumables, such as glue or mechanical fasteners), and labor savings. The key to resolving and avoiding these problems is to understand their likely origins. Processors that are successful in using ultrasonic welding typically share two principal traits: they have a well-documented, validated welding process; and that process is supported and maintained by a resident well-trained “champion.” If one or both of these important factors are not present, you’ll likely very soon call for help. Even with both present, it is possible that you’ll need some help or technical assistance at least once in a while. applestudenttours.com/ckfinder/userfiles/files/captiva-diesel-workshop-manual.pdf

In ultra- sonic welding, high-frequency vibrations are applied the surfaces of two parts by a vibrating tool, commonly called a “horn” or “sonotrode.” Welding occurs as the result of frictional heat generated at the interface between the parts. The ultrasonic vibrations are created by a series of components—the power supply, converter, booster, and horn—that deliver mechanical vibration to the parts. In the following example, we will utilize a common ultrasonic welding frequency of 20 kHz, though welding can take place over a range of 15 to 60 kHz to meet specialized needs. In operation, the power supply sends electrical energy at the specified frequency through an RF cable to the converter. The converter utilizes piezoelectric ceramics to convert the electrical energy to mechanical vibrations at the operating frequency of the power supply. This mechanical vibration is either increased or decreased based on the configuration of the booster and horn. The proper mechanical vibration amplitude is determined by an applications engineer and is based on the thermoplastic materials used in the parts. Under this load, the mechanical vibrations are transmitted to the interface between the material surfaces, which focuses the vibrations to create intermolecular and surface friction. This friction creates heat and a subsequent melt, which solidifies into a welded bond. It also contains the programming necessary to operate the actuator and stack in a controlled manner to achieve a desired weld result. The actuator, either pneumatically or electric servo-operated, and available as a stand-alone benchtop unit or integrated into an automated system, moves the ultrasonic tooling toward the parts to be joined. It applies the needed force to the materials to help create the welding conditions. {-Variable.fc_1_url-

The stack typically consists of three items: the transducer or converter (described above), which contains the piezoelectric ceramic crystals that oscillate at the frequency of the applied power-supply signal. As these crystals oscillate, they physically expand and contract, creating measurable mechanical motion (referred to as peak-to-peak amplitude) in the output side of the transducer. For each application, the horn is designed to combine with the other stack components to reach the optimum level of amplitude output to allow ultrasonic welding to occur as efficiently as possible. It is easy and usually logical to think the equipment and approaches that produce successful welds in one application will do so in another. But that is not universally true. Worldwide, 20-kHz ultrasonic welders are by far the most widely used; due to their versatility, these welders can deliver high-power (up to 6000 W) and high-amplitude outputs, and they can accommodate a wide range of available tooling sizes. For a contract manufacturer that produces ultrasonically welded parts, 20-kHz equipment can be a great investment since it offers the promise of future use in many applications. One possible solution is to reduce the input amplitude, but this won’t work if the amplitude applied is below the recommended level for the polymer being welded. Visit the Welding, Bonding and Assembly Zone of PTOnline.com Higher-frequency equipment produces lower amplitude output, but compensates by resonating at a higher frequency. Thus, higher- frequency welders are considered “more gentle” in the application of ultrasonic energy to parts. In a similar way, parts that suffer from “diaphragming” or “oil canning” due to excessive movement of one of the mating parts, will often benefit from the change to higher-frequency equipment. These rarely occur without warning. One obvious example is a change or increase in the noise generated when a welder is operating. http://principessavencanice.com/wp-content/plugins/formcraft/file-upload/server/content/files/16283d959bd274---Bta100-manual.pdf

Experienced operators and maintenance personnel are often attuned to such subtle harmonic fluctuations and should always communicate about these changes to supervisors. Heeding “a squeaky wheel” sooner rather than later may well permit identification and resolution of a problem before production is adversely affected. Power supplies, through advanced communication protocols, can obtain data such as “weld graph results” and “horn scans” that can be compared with baseline data obtained when the equipment was new, recently serviced, or known to be performing up to standard. Once an area of concern has been identified, substituting known good components for suspect components is one way to positively identify weld equipment that require repair or corrective action. Examples of useful diagnostic data include. Data displayed on a weld graph, as seen in Fig. 3, include amplitude, current draw, power, frequency, and phase. Amplitude, phase, frequency, and current variations can indicate a problem with a power supply or stack. A discrepancy in power draw could indicate a process change (such as in weld pressure), part-geometry change (tolerances, especially in the joining area may have changed) or a stack-component problem (a horn or converter is beginning to fail). Increased power draw could indicate that a crack is forming in the horn. Such cracks are sometimes internal and therefore not always visible to the naked eye. In situations like these, it may be common for operators to continually adjust settings in response to changing part or production conditions. While this approach may result in satisfactory production, any problems that occur can be harder to diagnose, especially remotely, when process parameters vary frequently. For example, was the latest parameter change prompted by an equipment problem or a change in part composition or quality? This approach is especially useful if the troubleshooting can be accomplished directly at the machine, using production parts. aothuatdanang.com/upload/files/captiva-c140-service-manual.pdf

As noted in the following examples, even slight variations in materials can have dramatic effects on weld or production quality: ABS requires lower ultrasonic stack output (30-70 microns at 20 kHz) for successful welding than does PP (90-120 microns). An examination of stack components, particularly the horn and booster, is warranted to determine if improvements to either component will allow the application to weld the new polymer efficiently and bring the application back to a “normal” range of success. The cumulative effect of too much reground material can lead to a failure of parts to meet specifications. For this reason, Branson recommends that no more than 10 regrind be used in parts that are to be ultrasonically welded. In specific applications that demand compliance with rigorous testing and acceptance criteria, producers should strongly consider periodic analysis of production mate- rials to continually validate the quality of mate- rials going into finished parts. However, different types and percentages of fillers in parts can affect the success of plastics joining processes. Branson recommends that filler content be kept at less than 30. Joining parts that contain a higher percentage of filler, particularly long fibers, will sometimes result in fillers accumulating at the weld joint, which can reduce weld strength. Some fillers that impart added strength or toughness, including calcium carbonate, silica, and talc, can also be abrasive to the contact surfaces of tooling. Prolonged exposure of abrasive parts to tooling surfaces can cause wear that could lead to cosmetic damage to parts and inadequate energy transfer to part-joining surfaces. For fixturing, steel or hardened stainless steel is recommended. Many application projects experience difficulties when there is a “moving target” for testing and acceptance. For example, will the application require a drop test. A pressure test? And if so, at what values. These values are essential to proceed effectively with the design of a sealing joint. Generally, acceptance criteria need early consideration and decision making if a design is to proceed smoothly. Once again, key part- and weld-related considerations (weld flash control and sealing type—hermetic, structural, or both) ought to be determined early in the project. Collaboration with an ultrasonic-welding engineer in the initial stages of a project can help to identify key part criteria, better educate designers, and help to minimize or at least illuminate possible risks. Part profiles may no longer fit properly into the tooling set. Weld results may become more and more inconsistent. The remedies for this problem include reworking the existing mold or producing a new mold. Calling your local ultrasonic- welding equipment representative as soon as an issue is suspected could allow diagnosis and remedial tips, often accomplished via phone calls or e-mails that can help you identify, minimize, or resolve potential production problems. To reduce the need for troubleshooting, follow these best practices. You must have JavaScript enabled in your browser to utilize the functionality of this website. We have been developing and manufacturing high-performance ultrasonic welding machines. We have developed number of products for various clients. Opportunity Makers. Your Faculty. Opportunity Makers. Your Faculty. Students receive the same guidance, expertise, and access to vast professional networks. While you may be learning online, our faculty is just on the other side of your screen, fully committed, and engaged in your success. All Rights Reserved. Learn more - opens in a new window or tab This amount is subject to change until you make payment. 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About Company Branson Ultrasonics Corporation, a subsidiary of Emerson, is the industry leader in the design, development, and manufacture of plastics joining and metal welding equipment as well as precision cleaning and liquid processing equipment. We are committed to providing solutions that meet the needs of our customers, providing the latest in technology, both in products and processes. Headquartered in Danbury, Connecticut, we’re known worldwide for developing advanced technologies, building the highest quality equipment, and providing unsurpassed technical support no matter where in the world you are located. Our global presence ensures local support for you whenever and wherever you need it. We not only produce the equipment that helps you manufacture products, but also we provide you with local engineering assistance, parts and preventative maintenance, training, and other support solutions that make sense for keeping your business profitable. 106 Models View more about Branson Ultrasonics Looking to Purchase a New BRANSON 8400. All Rights Reserved. Requests to be Sent (0) (Click to Finish) Contact Us MachineTools.com is not the seller of this item, and all communications regarding it should be directed to the seller. Contact Seller Contact MachineTools.com Choose Your Location Country Please Select One United States. Please click here for help on how to enable javascript. Location: 1950 South Vintage Avenue, Ontario, CA 91761 Inspection: Tuesday, June 19, 2012 from 9:00 am to 1:00 pm (PT). Payment Due: Full payment must be made no later than 12:00 pm (PT) on Monday, June 25, 2012. 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