Branson 2000D Manual

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The 2000d is appropriate for all production situations - manual, semi-automated or fully automated - and provides fast, easy and efficient assembly. Available in power outputs of from 400 to 3300 watts (depending on the requirements of the application), and frequencies of 15, 20, 30, and 40 kHz, the 2000 Series features digital controls with a one millisecond sampling rate for accurate and repeatable welding. CE-compliance models are available Branson Ultrasonics Corporation, 41 Eagle Road, P.O. Box 1961. Tel: 203 796-0400; Fax: 203 796-9838. Learn more. The Branson 2000-Series system is process equipment for the joining of plastic parts using ultrasonic energy. It is the newest generation of product using this sophisticated technology for a variety of customer applications. We appreciate your business and are interested in helping you successfully use our products. To contact Branson for help, use the following telephone numbers, or contact the field office nearest you (business hours from 8 a.m. Use the following page to record necessary information. Plainly show the RGA number on the outside of cartons as well as inside the carton along with the reason for return. The slide system is based on eight sets of preloaded, permanently lubricated bearings. The CJ20 converter is used for the 1100, 2200, and 3300 Watt units. The following list describes the control features of the welder. Adjusts amount of air pressure applied to cylinder;. While this switch is pressed, power displays on both the NUMERIC DISPLAY and the POWER BARGRAPH. Holding RESET Reset Switch prevents a weld cycle from starting. Releasing RESET returns the welder to the ready state, if there are no non-resettable errors. This signal indicates when a start signal can be released.Some of these terms may not be available in all configurations: AB Amplitude: The amplitude at the horn face during the afterburst step. AB Delay: Time delay between the end of the hold and the start of afterburst. http://ceibsmobi.com/UploadFiles/briel-es38-manual.xml

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Many components can be harmed if the unit is dropped, shipped under improper conditions or otherwise mishandled. 3.1.1 Environmental Specifications The Integrated Welder is an electronic unit that converts line voltage to ultrasonic energy. Many of its components can be harmed if the unit is dropped or otherwise mishandled. CAUTION Heavy Object The Integrated Welder is heavy. Handling, unpacking, and installation may require assistance or the use of a lifting device. It is shipped in a sturdy cardboard box. Some additional items are shipped in the box with the Integrated Welder. Table 3.3 When unpacking the Integrated Welder, take the following steps Step Action Unpack the Integrated Welder as soon as it arrives. If you are returning equipment for repair refer to Chapter 1: Safety and Support, Section 1.5 Returning Equipment for. This chapter will bring the reader to the point at which the system is functionally “ready to weld”. Save the packing material. Do NOT attempt to disassemble the column from the stand, but always keep the column support clamped together. Remove the insert from the top of the box, which can contain the booster, converter, and the toolkit. Keep clear of moving parts and do not loosen clamps unless directed to do so. 4.5.1 Mounting the Stand (Integrated Welder on Base) The base must be bolted to your workbench to prevent tipping or undesired movement. You must choose a mounting location for the hub that will support the column and actuator, and provide the hardware to mount it. There are two DIP switches that Branson uses interchangeably. The following Figures illustrate each of them. This procedure may require two persons. If the converter and booster are not assembled, perform the following steps. Torque to 220 in-lbs, 24.85 Nm. Table 4.8 Tools Tool EDP Number 20 kHz Torque Wrench 101-063-617. Mounting holes are also provided for the optional Branson leveling plate kit, which can be ordered in inch or metric. http://el-master.ru/userfiles/briel-multi-pro-series-manual.xml

The base is a tapped for metric M10-1.5 hardware (indicated by an “M”. To prevent equipment damage, adjust the stop so that the horn will not contact the fixture or nest when no workpiece is in place. This display is in addition to the mode LEDs. If you need assistance with your 2000-series system, call your local Branson representative or contact Branson customer service by calling the appropriate department as indicated on Table 1.2 Branson. Its compact footprint conserves work space. It can be used for ultrasonic welding, inserting, staking, spot welding, swaging, and degating thermoplastic parts. A quick-disconnect fitting is suggested. Use a lockout device on the air line if required. CAUTION General Warning Synthetic air compressor lubricants containing Silicone or WD-40 will cause internal actuator damage and failure due to the solvents contained within these types of lubricants. Do not operate with covers open or removed. 2. To prevent the possibility of electric shock, make sure that the welder if properly grounded. Hold Time and the selectable Afterburst (AB) Delay parameters can be adjusted from all three welding modes. NOTICE Note that, while AB Time and AB Delay are selectable, they do not have to be set. The two parameters work in tandem - if AB Time is selected, then AB Delay must also be selected, Afterburst is used to release workpieces that stick to the horn face after welding. When these limits are set, the welder will compare the actual values to your set limits. Once set, to store the current parameters, press one or both START SWITCHES, or press RESET. Ultrasonic energy starts and you may release the START SWITCHES when trigger conditions are met, It remains on until the weld parameters are met or until a general alarm or EMERGENCY STOP occurs. Ultrasonic vibrations are activated, The POWER BARGRAPH indicates loading (usually in the 20 - 100 range). https://congviendisan.vn/vi/02-pontiac-grand-am-gt-owners-manual

If any errors are encountered, the welder will not enter the READY state, If no errors are encountered, the welding parameters are set to those stored. If the DIP switch is OFF, this group of alarms will become non-latching alarms. If the DIP switch is ON, this group of alarms will become latching alarms. LLS Function Latchable - The LLS input met the conditions for an LLS error as defined by the LLS control DIP switches. Absolute Limit Error Latchable - Plus absolute limit exceeded Error 32 or minus absolute limit not reached, or weld aborted because of overload. Examine all mating surfaces. If contaminants build up inside the Air Filter, you can bleed the filter by turning the brass nut on the bottom. If your Air Filter leaks or gets dirty, follow the instructions below. Failure to do this leaves the welder under potentially dangerous air pressure. Article or Material must comply with the requirements stipulated by RoHS in its current version. Article or Material must comply with the requirements stipulated by RoHS in its current version. These improvements are incorporated as soon as they are developed and thoroughly tested. The Branson 2000X Series system is process equipment for the joining of plastic parts using ultrasonic energy. It is the newest generation of product using this sophisticated technology for a variety of customer applications. Article or Material must comply with the requirements stipulated by RoHS in its current version. It does not alert the user to potential injury, but only to a situation that might eventually require additional work or modification if you ignore it initially. TERMS AND CONDITIONS OF SALE Branson Ultrasonics Corporation is herein referred to as the “Seller” and the customer or person or entity purchasing products (“Products”) from Seller is referred to as the “Buyer.” Buyer’s acceptance of the Products will manifest Buyer’s assent to these Terms and Conditions. The cus- tomer is responsible for all travel-related charges. https://cfdcnv.com/images/brandt-wfs-081-wk-manual.pdf

We appreciate your business and are interested in helping you suc- cessfully use our products. To contact Branson for help, use the following telephone numbers, or contact the field office nearest you. If you are returning equipment to Branson for repair, you must first call the Repair department to obtain a Returned Goods Authorization (RGA) number. (If you request it, the repair depart- ment will fax a Returned Goods Authorization form to fill out and return with your equipment.) Article or Material must comply with the requirements stipulated by RoHS in its current version. Article or Material must comply with the requirements stipulated by RoHS in its current version. Operation of the 2000X aed is controlled by inputs to the 2000X distance Power Supply. The pneumatics covered in this manual refer to the remote box package sold by Branson. Some customers may require custom controls. At a specified time, energy, peak power, distance, or by external signal you can change the amplitude during the weld to control the flow of plastic. This feature helps ensure part consistency, higher strength parts and control of flash. Initally all 20 Presets are set to factory default. They are accessed via an RS232 link to the system controller. Amplitude is a function of horn shape, which is largely determined by the size and form of the parts to be assembled. Beep: An audible signal produced by the Branson control board. Used to alert the operator to an unexpected condition. Cold Start: A condition that restores a setup to its default values. Converter: The device that converts electrical energy into mechanical vibrations at a high fre- quency (an ultrasonic rate). Accessible by using a power supply front-panel button. Max Energy: Maximum Energy. Required: State used with limits indicating that a reset will be required when the limit is exceeded. Weld Count: Count of acceptable weld cycles. Weld Energy: The energy specified to be applied to the part during the weld cycle. http://www.highlandmetals.co.za/wp-content/plugins/formcraft/file-upload/server/content/files/16283d352dc920---Bt2700hgv-manual-setup.pdf

Article or Material must comply with the requirements stipulated by RoHS in its current version. It is recommended, however, that you follow the procedure below upon receiving your Actuator. Inspect the Actuator when it is delivered: Step:. If you are returning equipment for repair refer to. Article or Material must comply with the requirements stipulated by RoHS in its current version. Do not use the linear encoder assembly as a hand-hold, allow no impact on it, and do not place any weight on it.The packaging is designed to be removed from the assemblies from an upright orientation only. Figure 4.2 Unpacking the Stand (Actuator on a Base);. Open the top of the box. Stands (on hubs) are often used in automated systems and may be manually or automatically loaded and unloaded. Actuators alone can be mounted in any orientation, Contact Branson if mounting upside down. WARNING The stand may tip over if moved around the axis of its column, if not properly secured. Article or Material must comply with the requirements stipulated by RoHS in its current version. Depending on your application, the actuator requires between 35 to 100 psi. Keep clear of moving parts and do not loosen clamps unless directed to do so. CAUTION If a stand is not mounted in a vertical position, the air filter (on the column support) must be removed, reoriented, and replumbed. You must choose a mounting location for the hub that will support the column and actuator, and provide the hardware to mount it.A quick-discon- nect fitting is suggested. Use a lockout device on the air line if required.Performance and results can suffer if the RF cable is crushed, pinched, damaged or modified. Contact your Branson Repre- sentative if you have special cable requirements.A 37-pin Actuator Interface Cable is used for Power and Control Signaling between the Power Supply and a Branson Actuator. The cable connects to the rear of the Power Supply and the rear of the Actuator. www.dantizuma.com/files/files/6bta5_9-m3-manual.pdf

EMER STOP is an emergency stop switch, normally closed. NOTICE Refer to the Branson Automation Guide (EDP 100-214-273) for additional information about selection and use of Input and Output features. 4.5.9 Serial (RS-232) Port Connector An RS-232c serial port (DB-9 format) is provided for the Host Computer option. The data may have been transferred to the printer and can’t be halted. DIP switches change the Seek and Start functions and can affect the Amplitude Control functions. Refer to your Power Supply Instruction manual, or 2000X Series Installation Guide for detailed information. The kit includes two rack mounting handles and two corner pieces, which support the handles and provide the rack mount interface. CAUTION The Rack Mount handle kit does NOT support the power supply in the rack. The brackets in the Kit are designed for standard 19-inch rack mounting options. From the front corners of the Power Supply, remove the Front Corner bezels by removing the two Phillips screws. Remove any foreign material from the threaded holes. Install the threaded stud into the top of the booster. Torque to 450 in-lbs, 50.84Nm. Remove any foreign material from the threaded holes.Article or Material must comply with the requirements. Align the horn by rotating it, if necessary. Torque the carriage door to20 in.-lbs to secure the stack. Figure 4.24 Installing a 20kHz Stack in a Branson Actuator Hex Screw. Article or Material must comply with the requirements. Align the horn by rotating it, if necessary. Torque the carriage door to 20 in.-lbs to secure the stack. NOTICE Note: Branson recommends using the CA-30 converter instead of the CJ-30 converter with the sleeve assembly. 4-40 100-214-276 Rev. Mounting holes are also provided for the optional Bran- son leveling plate kit. Ensure there are no leaks in the air supply connections. Turn on the power supply. {-Variable.fc_1_url-

If you need parts or technical assis- tance with your 2000X-series system, call your local Branson representative or contact Branson customer service by calling the appropriate department as indicated in Table 1.2 Branson. Article or Material must comply with the requirements stipulated by RoHS in its current version. With the actuator support, you can adjust the height of actuator housing above the fixture position. To prevent equipment damage, adjust the stop so that the horn will not contact the fixture when no workpiece is in place. There is an indicator on the right side showing the position of the stop block. Article or Material must comply with the requirements stipulated by RoHS in its current version. The S-Beam Load Cell assembly ensures that pressure is applied to the part prior to the application of ultrasonic energy. WARNING When using larger horns, avoid situations where fingers could be pinched between the horn and the fixture. Contact Branson for information on an optional guard. 6.2 Initial Actuator Settings The Actuator is controlled by the Power Supply, however there are several functions that are part of the Actuator. In the event something is incorrectly connected, a low air pressure setting will reduce any sudden movement. The actuator can also be adjusted up or down on the column. The distance between the fixture and horn should allow easy and ready access and removal of your parts. If not using the Branson Base, verify that the Emergency Stop signal source is not in the Emergency Stop mode. With a part in place, depress and hold both start switches simultaneously, or activate the start mechanism. Force develops between the horn and the part, activating the S-Beam Load Cell. Ultrasonic vibrations are activated. The power bar graph on the power supply indicates loading (usually in the 25 to 100 range). For 15kHz, 20kHz and 30kHz products, a Branson Mylar washer should be installed between the horn and the booster, and booster and converter. http://europeanprofservices.com/wp-content/plugins/formcraft/file-upload/server/content/files/16283d3673ba7c---Bt2710-magnetic-treadmill-manual.pdf

Replace the washer if torn or perforated. All Branson systems require clean, dry, (normal) factory compressed air. When oil or moisture is present in the compressed air, the lifetime of the pneumatic components will be reduced. Change to lower ratio booster to reduce amplitude. Digitally reduce the amplitude . Use Amplitude Profiling. Reduce down speed. Change to lower gain horn if lowest booster is already in use. Absolute distance too high. Recalibrate absolute distance and adjust. Insufficient energy into the part. Insufficient weld time. Insufficient amplitude. Use higher ratio booster to increase amplitude, if horn allows. Change to higher gain horn if highest booster is already in use. Energy loss into fixture. If fixture is urethane, change fixture to rigid material such as aluminum, stainless steel. Evaluate part fit in fixture. Presence of mold release. Eliminate use or clean parts after molding. Increase absolute distance. Moisture absorption by hygroscopic material. Warped part(s). Check part dimensions and flatness Check molding conditions. Use higher trigger pressure. Non-uniform horn face amplitude. Have horn tested (and modified if needed) to establish uniformity. Lack of parallelism between horn, fixture and part. Insufficient support in the fixture. Shim fixture where necessary, or level adjustable plate. Check part fit with horn using carbon paper. Improve support in critical areas. Change to a rigid fixture. If large sections of urethane are deflecting, add rigid backup Non-uniform weld around the joint Correct mold to ensure uniform energy director height. Check molding conditions. Wall flexure. Add internal ribs to part. Increase wall thickness. Modify fixture to prevent outward flexure. Knock-out pin location in joint area. Move knock-out pin location from joint area. Make sure knock-out pin marks are flush with surface. Improper alignment. Check for part shifting during welding. Check alignment features in mating parts. Non-uniform horn. damabilisim.com/images_upload/files/6bt5_9-g2-manual.pdf

Raise compressor output pressure. Add surge tank with a check valve. Check air supply line capacity vs.Filler content too high. Reduce percentage of filler. Check molding conditions. Change type of filler, i.e., short- to long-glass fibers. Check molding conditions. Check mold design. Incorrect joint design. Redesign joint, check with Branson applications engineering. Improve part dimensions. Improve part tolerances. Check molding conditions and improve. Incompatible materials or resin grades or lots. Check Branson Technical. Reduce weld time. Cool horn with ambient or refrigerated air. Check coupling between horn and booster. Visually check for cracked horn. If horn is titanium, change to chrome-plated aluminum. Check part dimensions. Check fit of horn to part in fixture. Use polyethylene film between horn and part. Relieve horn. Use recessed lettering where possible. Aluminum oxide (from horn). Use polyethylene film between horn and part. Overwelding: control mode (time, energy, collapse or absolute distance, peak power, force) too high. Tighten part tolerances. Check molding conditions. Too much energy into the part. Reduce amplitude by changing to a lower gain booster, or utilize Amplitude Profiling. Adjust Dynamic Trigger pressure. Investigate the use of alternate frequencies. Adjust Dynamic Triggering pressure. Reduce amplitude. Utilize Amplitude Profiling. Gate location. Check gate placement. Check molding conditions. Change shape of gate. Add stiffening ribs to the part. Increase thickness of material on the underside of the gate area. Thin wall section. Internal parts welding Branson Ultrasonics Corporation Address Weoiosid wkeoijsdon 41 Eagle Road, Danbury, CT 06813-1961 Address Weoiosid wkeoijsdon (203). Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. Through electronic amplitude control can adjust the amplitude of the size of the design and function, and is not affected by input voltage and load fluctuation is stable under the condition of the amplitude of the output. Work amplitude set in the range of 10 to 100. (see figure 1) BWp unique closed loop can compensation due to the power supply voltage fluctuation amplitude control function (see figure 2) and the amplitude of the change. Through electronic amplitude control can achieve a more stable linear relationship between amplitude and power (see figure 4). Every time the welding at the end of the working frequency will be stored. Power can be at 5 increment through the LED display meter. Generator output 100 rated power, the load table full screen. Imported domestic and foreign equipment can get quality assurance and experienced technical services here. The 2000 Series is appropriate for all production situations - manual, semi-automated or fully automated - and provides fast, easy and efficient assembly. Available in power outputs of from 400 to 3300 watts (depending on the requirements of the application), and frequencies of 15, 20, 30, and 40 kHz, the 2000 Series features digital controls with a one millisecond sampling rate for accurate and repeatable welding. CE-compliance models are available. Fax: 203-796-0320. Learn more. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime. Report this Document Download Now save Save Branson Manual Book For Later 100 (1) 100 found this document useful (1 vote) 1K views 104 pages Branson Manual Book Uploaded by Achmad Hadi Kurniawan Description: Branson Ultrasonic Full description save Save Branson Manual Book For Later 100 100 found this document useful, Mark this document as useful 0 0 found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 104 Search inside document Browse Books Site Directory Site Language: English Change Language English Change Language. Something went wrong. View cart for details. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. Only works in manual mode, it will need a new card if you want to make use of the auto mode. It features 3 horns. For welding blister packs or other plastic products. Can weld a strip up to 150mm long x 25mm. Model: 400C Voltage: 220V Power: 900W Table Size (mm): 370 x 265 Horn Outside edge, left to right: 310mm spread Horn Centre (mm): 155 Single Horn Size (mm): 25 x 5 Overall Dimensions (mm): 400 x 600 x 1240 We sell machines for a range of industries including the follow ing:It has come out of a manu. The motor is in great working. You can shred all sorts of plasti. The blades need replacing but we. You can shred all sorts of plasti. This model is still current so yo. It has come out of Dens. Runs off a large 50HP motor. Can. It came out of a car manuf. You can shred all sorts of plasti. Runs off a large Pope motor. Can. It has come out of a m. Runs off a 5HP motor. Made in Kore. Runs off a large 7.5HP motor. Can. This model is still current so yo. It is designed to granulate small. Was granulating plastic PET bottl. Thank you! Also for: 2000x aed. Branson 2000X aed Pdf User Manuals. View online or download Branson 2000X aed Instruction Manual. 30 Mar 2015 Branson 2000X Series ultrasonic assembly systems offer. Instruction Manual. Manual Change Information. Unit is in great condition. Unit is in great condition. Heats and stretch tubing to create custom sizes of catheters tubing. Heats and stretch tubing to create custom sizes of catheters tubing. COVID-19 UPDATE FROM ANDbio and REUZEit ANDbio, powered by REUZEit, wants to thank all researchers for their dedication and commitment during these difficult and unforeseen times in combating COVID-19. We are all extremely grateful and can not thank you enough for all that you're doing. We are wishing you and your family great health during this time. The REUSE economy will be instrumental in jump starting the economy, because a lot of new equipment will not be available. Our team can be reached by phone or email at any time. Our priority is to ensure your questions are answered and your orders are shipped as quickly as possible without compromising the quality of the instrument. We will continue to maintain the highest level of service and support. Onsite service and assistance will be limited at this time to ensure the safety of our employees and others. If there is a critical issue please contact us via phone or email so we can assist you appropriately. Please take care and stay safe and healthy. Let us know if you have any questions or concerns. Questions? Contact us today 888.642.6431or visit www.ANDbio.com or www.REUZEit.com Shop Online What We Do Financing Browse Categories Browse Manufacturers REUZEit TM Portal Member Portal Signup Help Frequent Questions Terms of Use Privacy Policy Cookies Policy Contact Us Sign up for email updates Get updates on savings events, special offer We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience. Necessary Always Enabled Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information. Non-necessary Non-necessary Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. c ations f or 2000X Pow er Supplies Branson is the Rec ogni z ed Leader in Ult rasonics W orldwide For more than 60 y ears, Branson ha s been a leader in the dev elopment of advanc ed ultrasonic pla stics weldin g technologies. Our reputation f or innova tion, manufacturing exce llence, and reliable performance is unsurpas sed. And our global network of distributors ensures you will ha ve the equipment options, ac ces sories, supplies, and suppor t you need to mee t the most demanding or unique application. 2000X Series CE units are available. Note: All sales shall be subject to the Supplier’s terms and conditions of sale in Branson’s quot ations and sales c ontract s. Branson is committed to not only engineering and supplying ultr asonic plastics we lding systems to meet y our needs, but also to providin g applications suppor t, employ ee training, troubleshootin g, and ongoing cust omer ser vice so that your equipment continually opera tes a s expec ted. T o learn more about the 2000X Series Ult rasonic Assembly S ystems, cont act your BRANSON representat ive or c all the BR ANSON of?ce in y our area. In this case, it is a defective horn. If the part is “over welded” (e.g. excessive weld depth) a decrease in the same parameters, or a diagnostic display of the weld amplitude, may be neededIt offers many advantages, including process reliability and repeatability, lower energy usage than other joining techniques, material savings (because there is no need for consumables, such as glue or mechanical fasteners), and labor savings. The key to resolving and avoiding these problems is to understand their likely origins. Processors that are successful in using ultrasonic welding typically share two principal traits: they have a well-documented, validated welding process; and that process is supported and maintained by a resident well-trained “champion.” If one or both of these important factors are not present, you’ll likely very soon call for help.